Wednesday, 2 March 2016

Construction steps of a House in India

Construction steps of a House in India
(This is the Commentary of video that    We have uploaded in YouTube
Watch "Construction Steps of a House in India" on YouTube
https://youtu.be/IuzFgCRBTiQ
)
  • Construction of a house starts with the preparation of plan.
  • Detailed plan is prepared which includes structural drawings of beams, columns, foundations, along with the measurements of rooms.
  • Our house is 3-storeyed building with cellar floor facing towards a side and remaining two floors towards the front.
  • Before construction works starts, we should take all valuable substances from our land.
  • And then clear the site by uprooting the trees and level the soil.
  • For setting out plan showing centre to centre distance is taken.
  • Rope is laid, Using cross staff, peg, plumbob etc. setting out is done.
  • Place to be excavated is marked.
  • These are drawings of foundations.
  • Footing with one column and Footing with 2 columns.
  • Using excavation vehicles, soil was dig from the marked portion.
  • It was digged up to suitable depth.
  • The excavated portion was cleaned by the workers.
  • Now it is prepared for applying the base concrete.

 BASE CONCRETE (PLAIN CEMENT CONCRETE)

  • On the day of concrete, materials needed for it should be arranged.
  • In the case of cement, it is preferred to arranged on or the nearest day of concrete.
  • Because if there is no room for storing it, in the open condition, it may get damaged.
  • Metal it is ok if we arrange it well before the day of concrete.
  • We are using 4cm i.e. one and half inch metal for base concrete.
  • River sand or Msand also should be stored.
  • If Msand is using, it should be washed Msand.
  • The concrete mixer is fixed on the ground.
  • One and half inch metal is taken in bowls and is put into the mixer.
  • Msand is also taken in bowls for mixing.
  • Cement is added.
  • Water is added to the mixer periodically in accordance with the water/cement ratio.
  • So the materials of the concrete along with the water is mixed uniformly.
  • Before putting the concrete, the excavations should be sprinkled with water.
  • In one mix we used, 1 bag of cement, 5 bowl of msand and 7 bowls of one and half inch metal.
  • After proper rotation, the mix is poured down to the below plate sheet provided in the ground.
  • From there it is taken into the bowl using the shovel and carried by the workers to the required place.
  • A mark was made in the excavations up to which the base concrete is coming.
  • It was made using a steel rod or a piece of wood.
  • Concrete is placed in the excavations.
  • Then a man enters the excavation and spread the mix using a hoe.
  • It continues up to the level.
  • Then it is jammed well.
  • By this base concrete is completed.


 RCC

  • The next structure of the foundation is the reinforced cement concrete structure (RCC).
  • For that steel rods of different dimensions are arranged according to the plan.
  • It is cut to suitable length using the steel cutting machine.
  • Mat is prepared for RCC works.
  • We used 12 mm dia bars for mat preparation.
  • This is stirrup making.
  • 8mm dia steel is taken, it is bended and a closed shape rectangle is prepared for connecting the pillar steels.
  • Then it is connected between steels of pillars using the binding wires (MSW).
  • This is steel framework of pillar.
  • Next step is marking above the base concrete, to put the mat and pillar framework.
  • For that setting out is done.
  • Rope is laid through the centre distance.
  • So their intersection will gives the required point.
  • Some cement sand mixture is applied on the base concrete, where the intersection of the rope likely to pass.
  • Different points are marked on this paste, which is vertically below the rope using the plumb bob.
  • This points are joined together to form a line.
  • Two of the line intersect and this intersection will gives the centre point of mat and pillar.
  • From there points where the pillar steel to be rested upon is marked using a chalk 
  • The mat should be rested upon the cover block or stones.
  • The steel mat which is prepared earlier is given to the below worker.
  • He is fixing the mat in the marked position and above the covering block.
  • Then the piller framework which is prepared earlier is taken.
  • This pillar framework has 6 no. of 12mm dia bars with stirrups.
  • And this also given to the worker in the excavation.
  • It is placed accurately in the earlier marked points.
  • Then the legs of piller framework is tied to the mat using the binding wire.
  • So the RCC structure is interconnected.
  • Form work was laid according to the plan for concreting the RCC.
  • Formwork is completed.
  • Pillar framework may not be in the correct position.
  • So we have to check the verticality of the pillar.
  • And the position of the pillar to be concreted on the next day should be made vertical.
  • For this plumbob is used.
  • When pillar comes in the correct position, it is fixed on that position.
  • Again it is cross checked.
  • This ¾ inch i.e. 2cm metal.
  • From now onwards we are using this metal for our construction.
  • It is the day of RCC concreting.
  • For one mix, we used 1 bag of cement, 5 bowl of msand and 7 bowl of ¾ inch metal along with the water.
  • Before concreting we have to mark the position up to which the RCC square and RCC trapezoid is coming.
  • It is marked on the pillar steel.
  • For this RCC work, it is 20 cm Rcc square and 35cm Rcc trapezoidal prism
  • Water the place which is going to be concreted.
  • Then concrete mix is put to the required place using the bowls.
  • Then mechanical vibrator is taken and is applied thoroughly.
  • Vibration is an important step in concreting.
  • It helps to consolidate the concrete by moving the particles and by removing the entrapped air bubbles.
  • Care should be taken to vibrate each nuke and corner of the concrete.
  • Thus the concrete settles firmly in the shape of formwork.
  • Then it is levelled. And RCC SQUARE is completed.
  • Concrete is poured to the above levelled surface for preparation of RCC Taper.
  • It is uniformly spread.
  • Mechanical vibrator is then applied.
  • Workmen then make it to the shape of trapezoid using their floats and trowels.
  • This shape of taper is good for the uniform transmission of the above load to the below earth.
  • It is then levelled and finished using the trowel.
  • Like this we have prepared RCC works in all excavations.
  • Concrete of that day is over by this.
**************************************
  • From the next day onwards we have to water it periodically.
  • Curing of concrete is a very important step.
  • It prevents the loss of moisture from the concrete.
  • It helps in maintaining favourable temperature for hydration to occur in concrete.
  • Lack of water cause concrete to shrink which leads to surface cracking.
**************************************
Small piller( Small column)
  • Next work is the preparation of small of small pillar.
  • It is the pillar between Rcc trapezoid and the Beam belt.
  • Setting out is done again.
  • The outer portion of upcoming pillar is marked on the cement paste applied above the taper, using the plumbob.
  • Verticality is checked.
  • A small shoe is constructed above that.
  • It is for the proper arrangement of pillar framework.
  • Shutter of the shoe is fixed and is concreted.
  • On the next day, shutter of the shoe is taken.
  • After that the formworks are fixed and tightened on the shoe.
  • Now it is the time for concreting the small piller.
  • So it is watered properly.
  • Now concrete mix is prepared and is transported to the inside formwok.
  • It is compacted very well using the rod.
  • It is concreted upto the marked level.
  • Form works can be of sheets or woods.
  • On the next day formwork is removed and this is our foundation structure.
  • The top of these structures are in the same level so that plinth beam belt is constructed above it.
*************************************
  • So up to now we have constructed base concrete, RCC square, RCC taper, Small piller.
  • And now going to construct plinth beam.

    Plinth Beam
    • Now we are going to level the ground.
    • We took the soil from our nearby land to the site and is spread using jcb.
    • So the ground is levelled.
    • Now the place where plinth beam is coming is jammed very well.
    • Cement sand paste or concrete is applied to the above portion.
    • Now steel works for plinth beam has to be done.
    • This is the plan of our plinth beam.
    • It is 30x21 plinth beam with 3 no. of 16mm dia @ top and 3 @ bottom with stirrups (18cm c/c distance).
    • Steel framework is first constructed at a suitable height above for the easiness of work.
    • After the framework is completed, it is lowered to the required position.
    • It rests on the covering block.
    • Now the formwork of plinth beam is made.
    • It is fitted for plinth beam concreting.
    • The formwork should be vertical for the proper shape of plinth beam.
    • It is checked using the plumbbob.
    • A wood interconnects the 2 sides of formwork so that it will not come closer during concreting.
    • Formwork is tightly fixed in the shape of plinth beam.
    • On the day of concreting it is watered well.
    • Concrete mix is prepared on the mixer.
    • It is transported to the required position and it is placed inside.
    • Next is proper vibration. It is necessary for good settlement.
    • It is then levelled using the float.
    • Thus plinth beam concrete completes.
    • On another day formworks are removed.
    • One side of our building is retaining wall. So we laid the steels vertically for that.
    • We also laid steels for upcoming pillars.
    • So our construction work completed up to plinth beam level.
    **************************************

    • Proper planning, proper management of soil, minimizing the wastage of materials etc. can save our money.
    • Good quality of materials, vibration during concrete, curing after concrete etc. contribute to the strength of building structures.
    • Send your opinions and suggestions to my email id smartconstructjj@gmail.com
    • Work in progress will be updated.
    • Thank you. 
    *************************************
    • Watch "Construction Steps of a House in India" on YouTube
    • https://youtu.be/IuzFgCRBTiQ