Wednesday, 2 March 2016

Construction steps of a House in India

Construction steps of a House in India
(This is the Commentary of video that    We have uploaded in YouTube
Watch "Construction Steps of a House in India" on YouTube
https://youtu.be/IuzFgCRBTiQ
)
  • Construction of a house starts with the preparation of plan.
  • Detailed plan is prepared which includes structural drawings of beams, columns, foundations, along with the measurements of rooms.
  • Our house is 3-storeyed building with cellar floor facing towards a side and remaining two floors towards the front.
  • Before construction works starts, we should take all valuable substances from our land.
  • And then clear the site by uprooting the trees and level the soil.
  • For setting out plan showing centre to centre distance is taken.
  • Rope is laid, Using cross staff, peg, plumbob etc. setting out is done.
  • Place to be excavated is marked.
  • These are drawings of foundations.
  • Footing with one column and Footing with 2 columns.
  • Using excavation vehicles, soil was dig from the marked portion.
  • It was digged up to suitable depth.
  • The excavated portion was cleaned by the workers.
  • Now it is prepared for applying the base concrete.

 BASE CONCRETE (PLAIN CEMENT CONCRETE)

  • On the day of concrete, materials needed for it should be arranged.
  • In the case of cement, it is preferred to arranged on or the nearest day of concrete.
  • Because if there is no room for storing it, in the open condition, it may get damaged.
  • Metal it is ok if we arrange it well before the day of concrete.
  • We are using 4cm i.e. one and half inch metal for base concrete.
  • River sand or Msand also should be stored.
  • If Msand is using, it should be washed Msand.
  • The concrete mixer is fixed on the ground.
  • One and half inch metal is taken in bowls and is put into the mixer.
  • Msand is also taken in bowls for mixing.
  • Cement is added.
  • Water is added to the mixer periodically in accordance with the water/cement ratio.
  • So the materials of the concrete along with the water is mixed uniformly.
  • Before putting the concrete, the excavations should be sprinkled with water.
  • In one mix we used, 1 bag of cement, 5 bowl of msand and 7 bowls of one and half inch metal.
  • After proper rotation, the mix is poured down to the below plate sheet provided in the ground.
  • From there it is taken into the bowl using the shovel and carried by the workers to the required place.
  • A mark was made in the excavations up to which the base concrete is coming.
  • It was made using a steel rod or a piece of wood.
  • Concrete is placed in the excavations.
  • Then a man enters the excavation and spread the mix using a hoe.
  • It continues up to the level.
  • Then it is jammed well.
  • By this base concrete is completed.


 RCC

  • The next structure of the foundation is the reinforced cement concrete structure (RCC).
  • For that steel rods of different dimensions are arranged according to the plan.
  • It is cut to suitable length using the steel cutting machine.
  • Mat is prepared for RCC works.
  • We used 12 mm dia bars for mat preparation.
  • This is stirrup making.
  • 8mm dia steel is taken, it is bended and a closed shape rectangle is prepared for connecting the pillar steels.
  • Then it is connected between steels of pillars using the binding wires (MSW).
  • This is steel framework of pillar.
  • Next step is marking above the base concrete, to put the mat and pillar framework.
  • For that setting out is done.
  • Rope is laid through the centre distance.
  • So their intersection will gives the required point.
  • Some cement sand mixture is applied on the base concrete, where the intersection of the rope likely to pass.
  • Different points are marked on this paste, which is vertically below the rope using the plumb bob.
  • This points are joined together to form a line.
  • Two of the line intersect and this intersection will gives the centre point of mat and pillar.
  • From there points where the pillar steel to be rested upon is marked using a chalk 
  • The mat should be rested upon the cover block or stones.
  • The steel mat which is prepared earlier is given to the below worker.
  • He is fixing the mat in the marked position and above the covering block.
  • Then the piller framework which is prepared earlier is taken.
  • This pillar framework has 6 no. of 12mm dia bars with stirrups.
  • And this also given to the worker in the excavation.
  • It is placed accurately in the earlier marked points.
  • Then the legs of piller framework is tied to the mat using the binding wire.
  • So the RCC structure is interconnected.
  • Form work was laid according to the plan for concreting the RCC.
  • Formwork is completed.
  • Pillar framework may not be in the correct position.
  • So we have to check the verticality of the pillar.
  • And the position of the pillar to be concreted on the next day should be made vertical.
  • For this plumbob is used.
  • When pillar comes in the correct position, it is fixed on that position.
  • Again it is cross checked.
  • This ¾ inch i.e. 2cm metal.
  • From now onwards we are using this metal for our construction.
  • It is the day of RCC concreting.
  • For one mix, we used 1 bag of cement, 5 bowl of msand and 7 bowl of ¾ inch metal along with the water.
  • Before concreting we have to mark the position up to which the RCC square and RCC trapezoid is coming.
  • It is marked on the pillar steel.
  • For this RCC work, it is 20 cm Rcc square and 35cm Rcc trapezoidal prism
  • Water the place which is going to be concreted.
  • Then concrete mix is put to the required place using the bowls.
  • Then mechanical vibrator is taken and is applied thoroughly.
  • Vibration is an important step in concreting.
  • It helps to consolidate the concrete by moving the particles and by removing the entrapped air bubbles.
  • Care should be taken to vibrate each nuke and corner of the concrete.
  • Thus the concrete settles firmly in the shape of formwork.
  • Then it is levelled. And RCC SQUARE is completed.
  • Concrete is poured to the above levelled surface for preparation of RCC Taper.
  • It is uniformly spread.
  • Mechanical vibrator is then applied.
  • Workmen then make it to the shape of trapezoid using their floats and trowels.
  • This shape of taper is good for the uniform transmission of the above load to the below earth.
  • It is then levelled and finished using the trowel.
  • Like this we have prepared RCC works in all excavations.
  • Concrete of that day is over by this.
**************************************
  • From the next day onwards we have to water it periodically.
  • Curing of concrete is a very important step.
  • It prevents the loss of moisture from the concrete.
  • It helps in maintaining favourable temperature for hydration to occur in concrete.
  • Lack of water cause concrete to shrink which leads to surface cracking.
**************************************
Small piller( Small column)
  • Next work is the preparation of small of small pillar.
  • It is the pillar between Rcc trapezoid and the Beam belt.
  • Setting out is done again.
  • The outer portion of upcoming pillar is marked on the cement paste applied above the taper, using the plumbob.
  • Verticality is checked.
  • A small shoe is constructed above that.
  • It is for the proper arrangement of pillar framework.
  • Shutter of the shoe is fixed and is concreted.
  • On the next day, shutter of the shoe is taken.
  • After that the formworks are fixed and tightened on the shoe.
  • Now it is the time for concreting the small piller.
  • So it is watered properly.
  • Now concrete mix is prepared and is transported to the inside formwok.
  • It is compacted very well using the rod.
  • It is concreted upto the marked level.
  • Form works can be of sheets or woods.
  • On the next day formwork is removed and this is our foundation structure.
  • The top of these structures are in the same level so that plinth beam belt is constructed above it.
*************************************
  • So up to now we have constructed base concrete, RCC square, RCC taper, Small piller.
  • And now going to construct plinth beam.

    Plinth Beam
    • Now we are going to level the ground.
    • We took the soil from our nearby land to the site and is spread using jcb.
    • So the ground is levelled.
    • Now the place where plinth beam is coming is jammed very well.
    • Cement sand paste or concrete is applied to the above portion.
    • Now steel works for plinth beam has to be done.
    • This is the plan of our plinth beam.
    • It is 30x21 plinth beam with 3 no. of 16mm dia @ top and 3 @ bottom with stirrups (18cm c/c distance).
    • Steel framework is first constructed at a suitable height above for the easiness of work.
    • After the framework is completed, it is lowered to the required position.
    • It rests on the covering block.
    • Now the formwork of plinth beam is made.
    • It is fitted for plinth beam concreting.
    • The formwork should be vertical for the proper shape of plinth beam.
    • It is checked using the plumbbob.
    • A wood interconnects the 2 sides of formwork so that it will not come closer during concreting.
    • Formwork is tightly fixed in the shape of plinth beam.
    • On the day of concreting it is watered well.
    • Concrete mix is prepared on the mixer.
    • It is transported to the required position and it is placed inside.
    • Next is proper vibration. It is necessary for good settlement.
    • It is then levelled using the float.
    • Thus plinth beam concrete completes.
    • On another day formworks are removed.
    • One side of our building is retaining wall. So we laid the steels vertically for that.
    • We also laid steels for upcoming pillars.
    • So our construction work completed up to plinth beam level.
    **************************************

    • Proper planning, proper management of soil, minimizing the wastage of materials etc. can save our money.
    • Good quality of materials, vibration during concrete, curing after concrete etc. contribute to the strength of building structures.
    • Send your opinions and suggestions to my email id smartconstructjj@gmail.com
    • Work in progress will be updated.
    • Thank you. 
    *************************************
    • Watch "Construction Steps of a House in India" on YouTube
    • https://youtu.be/IuzFgCRBTiQ


    12 comments:

    1. Detailed and comprehensive.Good job man!Keep new posts coming.

      ReplyDelete
    2. https://youtu.be/IuzFgCRBTiQ

      ReplyDelete
    3. nice job ..excellent video for civil society civil rocks This video shown by our madam to teach building materials and construction.
      plz possible next video

      ReplyDelete
      Replies
      1. Sure....thankyou for the inspiring words...

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    4. gud day sir whats the volume of one bowl. whats the equivalent to 1 cubic feet measuring box

      ReplyDelete
    5. This is really nice. Your information about constructions is really interesting. Thanks for sharing this article.
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    6. Hi Jagan,

      Please tell me how many cement bags are needed for 12 pillars construction?

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